High-precision wheelset press systems

Advanced assembly and disassembly solutions for all types of rail vehicle wheelsets – from streetcars to high-speed trains.

Key Specifications

 

  • Pressing forces up to 6,300 kN
  • Handles shaft lengths from 400 to 3,200 mm
  • Accommodates wheel diameters 400-1,500 mm
  • Fully automated pressing process

Technical Specifications

Overview

Our horizontally operating double-cylinder wheelset presses are designed for efficient assembly and disassembly of rail vehicle wheelsets, featuring the advanced RACOS measurement and control technology for optimal process reliability and accuracy.

The system combines innovative technical solutions with proven reliability for pressing wheels, brake discs, and gearboxes.

The integral frame construction ensures high stability, while the patented design offers exceptional space efficiency and ergonomics.

At its core, the RACOS software system provides comprehensive process control and measurement capabilities, setting new standards for process reliability and accuracy in the railway industry.

Features

Pressing Capabilities

  • Conventional pressing
  • High pressure support pressing
  • Fixed stop or free positioning
  • Cylindrical and conical seat pressing

Compatible Wheelset Types

  • Trailing wheelsets with/without brake disc
  • Drive wheelsets for railcars
  • Locomotive wheelsets with gearbox/traction motor
  • Streetcar and high-speed train wheelsets

RACOS Control System

  • Real-time force-path monitoring and curve evaluation
  • Powerful industrial PC with Windows interface
  • Comprehensive process data collection
  • Freely programmable sequence control
  • Universal measuring device for geometric data
  • Tactile and laser measuring head options
  • Flexible parameter settings for worldwide standards
  • Remote diagnostics and update capabilities
  • Ethernet connectivity for data export
  • User-friendly touchscreen operation

Design Advantages

  • Space-efficient patented design
  • Integral frame for high stability
  • Easy tool accessibility
  • Energy-efficient hydraulic system
  • Ergonomic operation

Related Projects

 

O-Train Case Study

In 2015, the O-Train in Ottawa, Canada, sought a complete train maintenance facility for their new fleet. Railquip provided a fully customized underground lifting

FAQ’S

What types of wheelsets can be processed?

The system can handle a wide range of wheelsets including trailing wheelsets, drive wheelsets for railcars, and locomotive wheelsets with gearboxes or traction motors. It’s suitable for vehicles from streetcars to high-speed trains.

How is the pressing process controlled?

The system uses advanced measurement and control technology with real-time force-path monitoring, automated process control, and comprehensive data recording capabilities.

 

What safety features are included?

The system features a certified, highly practice-oriented safety concept, including interlocked tools and comprehensive process monitoring.

Can the system be integrated with existing databases?

Yes, the system includes Ethernet connectivity and interfaces for customer databases, enabling seamless data export of recorded wheelset data.

What maintenance support is available?

The system includes remote maintenance capabilities via network connection or mobile data transfer, allowing direct intervention for diagnostics and updates.